MIL-DTL-5015 Series III


The MIL-DTL-5015 Series III connectors provide aerospace performance and reliability for general purpose power inter-connection requirements. Originally a World War II solder connector, its revision since then has resulted in a 5015 series of widespread use in applications requiring gauges 0 to 16. There are 19 shell sizes from size 8 to 40, with over 159 approved insert arrangements per MIL-STD-1651, incorporating 1 to 854 box mount, cable connecting and jam nut receptacles, and standard or self-locking plugs. The hard plastic socket interface features the chamfered conical entry that aids in the proper mating of contacts. The fluorosilicone interfacial seal has conical risers around each pin contact, that compress into the socket interface, assuring the seal of the mating surface. Various shell materials and finishes are available.

GENERAL SPECIFICATIONS

Shell Sizes: 19 (8 to 40) 159 insert arrangements with 1 to 85 contactsOperating Temperature Range: -55 degrees C (-67 degrees F) to 200 degrees C (392 degrees F)
Contacts: Sizes 16, 12, 8, 4 & 0 gauge per MIL-C-39029Voltage Service Rating: 1500 VAC at Sea Level, 450 VAC at 50,000 ft, 200 VAC at 110,000 ft.
Polarization: Insert RotationTest Voltage: 1500 v. RMS, 60 Hz mated or unmated, 1000 v. (altitudes up to 50,000 feet) mated, 250 v. (altitudes up to 110,000 feet) unmated
Environmental Fluorosilicone Elastomers 


CONTACT INFORMATION

Contact SizeCurrent RatingContact Retention Applicable Wire Sizes
DC Test AmperesAxial LoadWire Gauge Insulation Sealing Range
16 1325 lbs.20-16 .053-.103
12 2330 lbs.14-12 .085-.158
8 4650 lbs.10-8 .132-.255
4 8060 lbs.6-4 .237-.370
0 15075 lbs.2-0 .360-.550
Socket ContactsPin ContactsSealing PlugsCrimp ToolsPositioner or Turret
Size Part Number Part Number Part NumberPart NumberPart Number
16S M39029/30-217 N/A MS27488-16 M22520/1-02 MS27488-16
16 M39029/30-218 M39029/29-212 MS27488-16 M22520/1-02 MS27488-16
12 M39029/30-219 M39029/29-213 MS27488-12 M22520/1-02 MS27488-12
8 M39029/30-220 M39029/29-214 MS27488-8 M22520/23-02 MS27488-8
4 M39029/30-221 M39029/29-215 MS27488-4 M22520/23-04 MS27488-4
0 M39029/30-222 M39029/29-216 MS27488-0 M22520/23-05 MS27488-0

MIL-DTL-5015 Insert Contacts, Service Rating & Clocking Positions
MIL-DTL-5015 Insert Arrangements
MS3450 Wall Mount Receptacle
MS3451 Cable Connecting Receptacle
MS3452 Box Mount Receptacle
MS3454 Single Hole Mount Receptacle
MS3456 Plug
MS3459D Self Locking Plug

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